Rolleri Clamping Systems

ROL2

ROL2-System for Dies

Explanations

The ROL2 System is a system which is used to secure the die into place. Such system is available in manual, pneumatic and hydraulic version. The manual version is composed of a special clamp (known as ROL2 CLAMP1), which is operated with a central lever.

The ROL2 System has a built in spring mechanism which opens and closes the ROL2 CLAMP1 to clamp and release dies.

A special rubber insert inside the clamp plates guarantees the best positioning for the tools. The press force of the clamp plates is evenly distribuited along the complete length. Therefore short tools are also securely fastened.

For example, in a 3 m press brake all dies are secured with 6 simple hand movements.

Rolleri new ROL2 pneumatic system is composed of pneumatic clamps L=150 mm which are activated by a pneumatic driving unit or by the CNC of the press brake.

The new design has bigger clamping force and therefore it enables perfect clamping of small segments too.


Application

  • for Dies Rolleri Type R1
  • Directly on a 60 mm wide press brake table
    - use of existing holes for the standard clamp plates (hole distance 100 mm)
    - alternatively modifications of the existing threaded holes necessary
    - system is compatible with press brakes with automatic crowning tables
  • Directly on a 90 mm wide press brake table
    - use of existing holes for the standard clamp plates (hole distance 100 mm)
    - in alternative, modification of the existing threaded holes may be necessary
    - to use Rolleri R1 type dies with 60 mm base, two ground 15 mm wide shims are supplied to be inserted into the die holder and secured with pins
    - thanks to the rubber inserts, short die segments are perfectly clamped
  • With Die Holder
    - 60 x 40 mm Die Holder, ground and induction hardened.


Our Advantages – Your Convenience

  • fast tool change
  • time-saving system
  • reduced production costs
  • significantly increased profitability
  • improved competitiveness


Video: ROL2

Video: ROL2 pneumatic

Video: ROL2 hydraulic

Video: ROL2 Comparison






ROL2 - manual
table length weight price  
Clamp incl. Die holder 60 mm 1075 mm 58,00 kg upon request
Clamp incl. Die holder 90 mm 1075 mm 38,00 kg upon request
only Clamp 60 mm 150 mm 4,00 kg upon request
only Clamp 90 mm 150 mm 4,50 kg upon request




ROL2 - hydraulic
table length weight price  
Clamp incl. Die holder 60 mm 1075 mm 23,00 kg upon request
Clamp incl. Die holder 90 mm 1075 mm 31,70 kg upon request
only Clamp 60 mm 150 mm 5,00 kg upon request
only Clamp 90 mm 150 mm 5,50 kg upon request




ROL2 - pneumatic
table length weight price  
Clamp incl. Die holder 60 mm 1075 mm 23,00 kg upon request
Clamp incl. Die holder 90 mm 1075 mm 31,70 kg upon request
only Clamp 60 mm 150 mm 5,00 kg upon request
only Clamp 90 mm 150 mm 5,50 kg upon request

To fix the tool properly, the pressure must be at least 12 bar.







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Information

For press brake machines:
Rolleri Type R1
Rolleri Type R2
Rolleri Type R3
Rolleri Type RX



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